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Cement Industry

Level gauge LB470

  1. Point source shield
  2. Mounting base
  3. Radiation beam
  4. Rod detector
  5. Measurement line to master EVU
  6. Master EVU
  7. Product

The measuring system LB440 is used for the contactless, continuous measurement of liquids and bulk materials in reactors, vessels and bunkers. The measurement is not affected by the chemical and physical properties of the product being measured. The level measurement is adapted to the specific geometry of the vessel.

The LB 470 DuoSeries level measurement system is the successor of the well known and successful LB 440. It is based on the proven 2-wire technology and is compatible to the LB 440 and the LB 44xx / 54xx detectors.

Echipament radiometric de masurare continua a nivelului, tip Berthold LB 470 folosit pentru masurarea fara contact a lichidelor si a materialelor solide in rezervoare. Masurarea nu este afectata de proprietatile chimice si fizice ale produsului masurat (presiune, temperatura, vascozitate, culoare, densitatea mediului, etc.) Este succesorul binecunoscutului model performant LB440. Functionarea este bazata pe metoda consacrata “2 wire tehnology” si este perfect compatibil cu detectorii LB 44xx / 54xx.

User interface:

  • Operating Languages: English, German, Chinese, French, Italian, Portuguese, Russian, Korean, Spanish, Finish, Romanian, Serbian, Bulgarian
  • 3,5“ LC color touch display (320x240 pixels)
  • USB mouse / keyboard support
  • On-screen keyboard
  • Ethernet remote control

Power supply:

  • Wide range 100 ... 240 V AC
  • 24 V DC

Environmental conditions:

  • Operating temperature: -20°C ... +50°C

Inputs and Outputs

  • LB 4700 detector interface (Fully compatible to the LB 44xx / 54xx detectors)
  • Master / slave interface
  • RS-485
  • USB & ethernet ports
  • Monitored current output (4-20 mA) with user-defined mapping
  • 1 Error-relay (SPDT)
  • 2 Alarm relays (1x SPDT & 1x SPST) with user-defined mapping
  • 2 Digital inputs with user-defined mapping

Diagnostic functionality

  • Self-diagnostics according to Namur NE-107
  • Event log
  • Event counter
  • Change log
  • Data log

Software Features

  • Linear, exponential and inverted calibration
  • Calibration adjust
  • Process value and detector temperature alarms
  • Rapid Switch
  • Radiation interference detection
  • Source replacement notification
  • Simulation mode for all relevant measurement values
  • Gas Properties Compensation

Competitive Arguments

  • The 2-wire detectors don't need an additional power cable in the field.
  • The separate transmitter allows operation outside the radiation field.
  • The LB 470 can be operated locally without any additional devices
  • The LB 470 can be operated from a PC via a simple ethernet connection
  • The software of the LB 4700 detectors and the LB 470 transmitter can be updated from the control room via USB.
  • The advanced self-diagnostics of the LB 470 improves process reliability.
  • Only Berthold provides a fully DCS-compatible current output monitoring.
  • Only Berthold provides a solution for gas density compensation integrated in our systems.

Advantages of the LB 470 level measurement system over the LB 440

  • Local operation per touch screen is much easier.
  • The LB 470 can be controlled remotely via an Ethernet cable from a PC (e.g. from the office). The same user interface is used as for local operation.
  • The LB 470 provides an internal solution to compensate for gas influences, the Gas Properties Compensation.
  • The diagnostic functions of LB 470 were implemented in accordance with the Namur recommendation NE-107 and include event-descriptions and aid instructions in plain text.
  • The new slave modules are much more compact. Thus, three times as many slave modules fit into a wall housing / 19 "rack. Up to 17 detectors can be cascaded.
  • The LB 470 has our proven monitored current output.

Density Meter LB 474

The LB 474 DuoSeries density measurement system is the successor of the well known and successful LB 444. It is based on the proven 2-wire technology and is compatible to the LB 444 and the LB 44xx / 54xx detectors. The measuring system LB 444 is used for contactless, continuous measurement of liquids or bulk materials in pipes and vessels. It can easily be installed on existing pipelines without downtime. It works reliably and is unaffected by color, temperature, pressure, or chemical properties of the product to be measured.

Applications:

  • Concentration measurement of acids, alkalis, saline solutions and suspensions
  • Crystallization and polymerization monitoring
  • Measurement of the solid matter content in slurry, in flue gas desulphurization suspensions, in aluminum production and in mining.
  • Determination of the bulk density in washing powder and clinker

User interface:

  • Operating Languages: English, German, Chinese, French, Italian, Portuguese, Russian, Korean, Spanish, Finish, Romanian, Serbian, Bulgarian
  • 3,5“ LC color touch display (320x240 pixels)
  • USB mouse / keyboard support
  • On-screen keyboard
  • Ethernet remote control

Power supply:

  • Wide range 100 ... 240 V AC
  • 24 V DC

Environmental conditions:

  • Operating temperature: -20°C ... +50°C

Inputs and Outputs:

  • LB 4700 detector interface (Fully compatible to the LB 44xx / 54xx detectors)
  • USB & ethernet ports
  • Monitored current output (4-20 mA) with user-defined mapping
  • 1 Error-relay (SPDT)
  • 2 Alarm relays (1x SPDT & 1x SPST) with user-defined mapping
  • 2 Digital inputs with user-defined mapping
  • Analog input 4 ... 20 mA, for temperature compensation

Diagnostic functionality:

  • Self-diagnostics according to Namur NE-107
  • Event log
  • Event counter
  • Change log
  • Data log

Software features:

  • Calibrate to density, concentration or solids content. Different algorithms apply. No need to calculate density out of concentration or solids content by hand.
  • Calibration: 1-point, multi-point
  • Process value and detector temperature alarms
  • Radiation interference detection
  • Source replacement notification
  • Simulation mode for all relevant measurement values
  • Up to 4 calibration curves
  • Compensation of product temperature variation (PT100 connected to detector or analog input)

Competitive arguments for LB474:

  • The 2-wire detectors don't need an additional power cable in the field.
  • The separate transmitter allows operation outside the radiation field.
  • The LB 474 can be operated locally without any additional devices.
  • The LB 474 can be operated from a PC via a simple ethernet connection.
  • The software of the LB 4700 detectors and the LB 474 transmitter can be updated from the control room via USB.
  • The advanced self-diagnostics of the LB 474 improves process reliability.
  • Only Berthold provides a fully DCS-compatible current output monitoring.

Advantages for the new system LB474 comparing to the old system LB444

  • Local operation per touch screen is much easier.
  • The LB 474 can be controlled remotely via an Ethernet cable from a PC (e.g. from the office). The same user interface is used as for local operation.
  • The diagnostic functions of LB 474 were implemented in accordance with the Namur recommendation NE-107 and include event-descriptions and aid instructions in plain text.
  • The LB 474 has our proven monitored current output.

Bulk Flow Meter LB 472

The LB 472 DuoSeries Bulk Flow System is a Radiometric Belt Scale, measuring production throughput or mass flow in e.g. t/h. It is mainly used for bulk materials (powders, granulates or chunks). The LB 472 is based on the proven 2-wire technology, succeeding the LB 442 Bulk Flow Meter. The transmitter is operated in combination with LB 4700 Detectors.

User interfaces:

  • Operating Languages: English, German, Chinese, French, Italian, Portuguese, Russian, Korean, Spanish, Finish, Romanian, Serbian, Bulgarian
  • 3,5“ LC color touch display (320x240 pixels)
  • USB mouse / keyboard support
  • On-screen keyboard
  • Ethernet remote control

Power supply:

  • Wide range 100 ... 240 V AC
  • 24 V DC

Environmental conditions:

  • Operating temperature: -20°C ... +50°C

Inputs and outputs:

  • LB 4700 detector interface (Fully compatible to the LB 44xx / 54xx detectors)
  • Master / slave interface
  • RS-485
  • USB & ethernet ports
  • Monitored current output (4-20 mA) with user-defined mapping
  • 1 Error-relay (SPDT)
  • 2 Alarm relays (1x SPDT & 1x SPST) with user-defined mapping
  • 2 Digital inputs with user-defined mapping

Diagnostic functionality:

  • Self-diagnostics according to Namur NE-107
  • Event log
  • Event counter
  • Change log
  • Data log

Software features:

  • Linear, square and cubic calibration
  • Calibration schemes:
    • Comparative weighing
    • Static
    • Average Mass per unit area
  • Direct
  • Calibration adjust
  • Process value and detector temperature alarms
  • Radiation interference detection
  • Source replacement notification
  • Simulation mode for all relevant measurement values

Competitive arguments for LB472:

  • The technology of radiometric belt scale is superior over conventional weighing technologies
  • Berthold product offers better long term stability
  • Only point source arrangement available, however best accuracy and performance is achieved with Co-60 rod source.
  • Temperature variations or other environmental factors have no influence to measurement.
  • Low activity of radiation source – by using high sensitivity detectors.
  • 2 wire technology make possible simultaneous transmission for data and power voltage. By using FSK modulation for data transmission the system has immunity to external interferences.

Moisture Meter LB 350

The Moisture Meter LB 350 has been designed to measure the moisture content of a variety of different products.

For example:

  • in bunkers
  • on weighing tanks
  • on feeding tanks

The large measuring volume of up to 1 meter in diameter assures a representative measured value.

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